AFMS1602 FMS Mechatronics Training System Teaching Equipment Mechatronics Training Equipment
a.FMS complete system 1 set
contain
A-storage station
B-mechanical maintenance station
C-assembly and quality control station
D-PLC station
E-tray tracking station
F-management station
Storage station
Cartesian robot
36 storage units
PLC control station
Aluminum profile frame
(1) Function: A 36-dimensional three-dimensional warehouse is used to store processing raw materials, and transport raw materials to the processing location according to the requirements of processing instructions.
(2) Composition: It is mainly composed of aluminum alloy profile base, rectangular coordinate robot, three-dimensional three-dimensional shelf, and electrical control unit.
Mechanical maintenance station
CNC Machine Center
X axis travel at least 200mm
Y-axis travel of at least 90mm
Z axis travel at least 150mm
Tool center range up to 12mm
Spindle motor 0.7W
Spindle speed: 300-2000
CNC turning center
Turning diameter of bed 200mm
Chuck diameter 100mm
Spindle speed 300-1750
X axis travel at least 60mm
Z axis travel at least 200mm
Robot arm
Control axis: 6
Load at least 6kg
Position repeatability ± 0.03mm
Up to 800mm
Assembly and Quality Control Station
Arm length:1000mm
Repeat accuracy: ±0.08mm
Protection range: AIP65
Weight: 164kg
Working area: axis 1 ±180°
Axis 2 -60°~+140°
Axis 3 -155°~+80°
Axis 4 ±170°
Axis 5 ±180°
Axis 6 ±360°
Maximum speed：axis 1 145°/s
Axis 2 105°/s
Axis 3 170°/s
Axis 4 440°/s
Axis 5 435°/s
Axis 6 520°/s
Assembly station
Quality control station with vision machine system
Assembly station and quality control system must be integrated with CIM
The total length of the conveyor belt is at least 6 meters
The largest belt rotates 4 turns
Conveyor station: assembly for stopping workpieces, pallets for pallets
(1) Function: It mainly completes the assembly and quality inspection of the workpiece, removes the unsuitable workpiece and sends it to the waste bin, and transfers the qualified workpiece to the next workstation.
(2) Composition: It is mainly composed of aluminum alloy profile bench, visual inspection machine mechanism, assembly mechanism, waste bin, conveying mechanism, electrical control unit, etc.
Work process description: The main role of the inspection work unit is to check whether the quality of the assembly workpiece is qualified. Vision machine system inspection to determine whether the workpiece assembly is qualified. Substandard workpieces are sent to the waste bin through a conveyor. Qualified workpieces are sent to the storage warehouse on a conveyor belt.
PLC station
PLC station for monitoring and managing processes on pallets and conveyors
Real-time programmatic identification and tracking of pallets
(1) Function: Mainly complete the programming control of each station and manage the entire processing flow.
(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, power module, electrical control unit, etc.
Pallet tracking station
With the help of sensors and actuators at the stop, the stop allows the PLC to control and monitor the movement of the pallets on the conveyor. A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.
(1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray.
(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc.
management station
CIM software provides a comprehensive solution for CIM / FMS learning and training methods, as well as operating and integrating real-time information in the system computer database, and maintaining online communication with all substations.
(1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray.
(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc.
- CNC machine tool 1 set
CNC machining center
stroke
X at least 500mm
Y at least 300mm
Z at least 400mm
Variable spindle range 150-4000rpm
Load capacity of 300 kg
Spindle motor power 4KW
Handling metal and non-metal parts
The shaft must be driven by an AC servo motor, at least 6 sets of chuck tools
CNC turning center
At least 4 sets of chuck tools
X axis travel at least 150mm
Z axis travel 400mm
Spindle hole 50mm
Variable speed of main shaft 150-2000rpm
Bed swing 300mm
Motor 4KW
The shaft must be driven by an AC servo motor
